PRECISION-CAST CONCRETE
Over 20 years of skatepark construction experience has led to the development of the most durable and technologically-advanced construction methodology in the industry.
SpohnCrete is a one-of-a-kind system exclusively provided by Spohn Ranch Skateparks. Combining this revolutionary system with our full in-house cast-in-place concrete and shotcrete services has enabled us to create some of the country’s premiere action sports facilities.
PROVEN TECHNOLOGY HELPS SKATEPARK CONSTRUCTION EVOLVE
Backed by 50 years of pre-cast concrete manufacturing experience, Spohn Ranch has developed industry leading methods for casting high-quality skatepark elements. Utilizing pre-engineered molds is a clear evolution of the skatepark construction process. Rather than creating the same form on site hundreds of times and having it vary each time, our precision-cast pieces ensure a level of consistency unmatched by hand formed concrete.
THE PROCESS OF PRECISION-CASTING CONCRETE SKATEPARK FEATURES
All Spohncrete pieces are precision-cast in optimal factory-controlled conditions, using pre-engineered molds. As opposed to solely relying on field craftsmanship, our stringent quality control process ensures that our pieces are free from flaws and inconsistencies. Rather than leaving the quality of our pieces at the mercy of locally available materials and extreme weather conditions, Spohncrete is cast with a 6000 psi proprietary material mixture for maximum strength and durability.
INSTALLED BY THE EXPERTS FOR A HIGH-QUALITY, SEAMLESS FINISH
After leaving our concrete facility, the precision-castpieces are transported to the site and moved into position with a hydraulic crane. Our professional installers then place the pieces atop concrete footers. Finally, the pieces are backfilled and flatwork is poured – locking everything in place and creating a seamless finish.
the advantages
FACTORY-CONTROLLED PRECISION - By not solely relying on field craftsmanship, we can guarantee our pieces will be free from the kinds of waves, lumps and misshapen edges that can diminish the quality of a skatepark. Careful control of the concrete mixture and curing process also contribute to the creation of the highest-quality skatepark features. Skatepark advocates should be weary of pre-cast imitations with metal legs, approach plates and an assortment of nuts and bolts.
COMPLEX SCULPTURAL FEATURES - Utilizing pre-engineered molds is especially advantageous when a skatepark design calls for sculptural pieces that are cantilevered or appear to be floating. The complexity of forming and pouring these unique features is greatly reduced through our precise concrete casting process.
SUPERIOR METAL EDGING - Stainless steel edging is inserted into our molds prior to casting. Once the edging is in place, the concrete is poured directly into the mold, which is positioned upside down. Rather than working against gravity, we use it to our advantage – ensuring every piece has the best concrete consolidation against the steel edge.
LESS TIME SPENT ON SITE - Traditional construction methods depend on the completion of site work before concrete features can be formed and finished. Our revolutionary process allows us to build parts of the skatepark while the site is still being prepared – dramatically reducing the overall time we spend on site.
ACCURATE COST ESTIMATING - With set prices for all pieces, as well as accurate costs for creating new molds, our pricing system is unmatched in the skatepark industry. An intimate knowledge of cost throughout the design process ensures we are never setting the community up for disappointment when a design is over budget and must be scaled back.
